A robust quality system that meets the requirements of pharmaceutical regulators is an essential element of every good pharmaceutical manufacturing operation. This course will introduce participants to the essential features of a US Good Manufacturing Practice (GMP)-compliant quality management system as well as covering recent developments in pharmaceutical regulation. The duties of personnel in the production, quality control and quality assurance departments will be explained, together with requirements for GMP-compliant documentation and records. The expectations of regulators regarding the qualifications, experience and on-going training/development of personnel will also be covered.
Special emphasis will be given to the relatively recent topic of pharmaceutical data integrity, including controls required over quality-critical electronic data systems. Participants will also be introduced to the concept and application of quality risk management in a GMP environment.
Course Methodology
The material used in the training course will be based on exercises as well as regional and international case studies. Participants will frequently work in pairs with one another as well as in larger teams.
Course Objectives
By the end of the course, participants will be able to:
Explain the importance of Good Manufacturing Practices (GMP) in ensuring patient safety and drug efficacy
Apply US-compliant pharmaceutical standards to enhance the current pharmaceutical quality management system within their own organization
Find and continuously implement the current GMP requirements and updates frequently released by US authorities
Implement pharmaceutical data integrity regulations
Produce GMP-compliant documents, records and written procedures
Prepare for regulatory inspections as well as internal and supplier audits
Target Audience
This course is designed for production and quality control professionals in the pharmaceutical manufacturing industry. It will be particularly beneficial for individuals responsible for compliance or quality assurance such as quality auditors, regulatory affairs professionals, production auditors, regulators, training and production managers, as well as anyone interested in effective GMP compliance tools and techniques. Professionals working with finished pharmaceuticals, combination products or devices will also gain insight on how to better structure their respective quality systems.
Target Competencies
Good Manufacturing Practice
Understanding Pharmaceutical Quality Systems
Performing Pharmaceutical Audits
Data Integrity
Producing GMP documents
Course Outline
Essential elements of Good Manufacturing Practices (GMP)
Historical background
General GMP requirements (21 CFR 211)
Organizational units
Key roles
Building management
Facilities management
Where to find current information and guidance
International harmonization
United States Pharmacopeia
Quality risk management
Equipment, processes and materials
Validation master plan
Validating processes: US Federal Drug Authority guidance
Qualifying equipment: A risk-based approach
Laboratory equipment
Computerized data systems
Good Automated Manufacturing Practices (GAMP) classification
Control of materials
Specifications
Approval
Rejection
Quarantine
Documentation and the pharmaceutical quality system
Pharmaceutical quality system (ICH Q10)
Quality manual
Standard operating procedures
Analytical procedures
Production records
Equipment records
Document control
Personnel records
Out-Of-Specification (OOS) investigations
Out-Of-Trend (OOT) investigations
Deviation reports
Audits
The audit process: Planning, documentation and corrective actions